Ma Ductile cast iron cast opangidwa ndi njira yotayira thovu yotayika kuchokera ku kampani yaku China yoponya.
Lost Foam Casting, yomwe imatchedwanso Lost Foam Casting (LFC) kapena Full Mold Casting, ndi mtundu wa Evaporative Pattern Casting (EPC) wokhala ndi mchenga wowuma. EPC nthawi zina imakhala yaifupi ku Expendable Pattern Casting chifukwa mawonekedwe a thovu otayika atha kugwiritsidwa ntchito kamodzi kokha. Mapangidwe a thovu akamalizidwa ndi makina apadera, ndiye kuti mapepala apulasitiki opangidwa ndi thovu amakutidwa ndi zokutira zokanira kuti apange chipolopolo cholimba kuti chipirire chitsulo chosungunuka. Mapangidwe a thovu okhala ndi zipolopolo amayikidwa mu bokosi la mchenga, ndikudzaza ndi mchenga wouma kuzungulira iwo. Pakutsanulira, chitsulo chosungunula chotentha kwambiri chimapangitsa chithovu kukhala pyrolyzed ndi "kuchoka" ndipo chimakhala chotuluka pamapangidwewo, ndipo pamapeto pake zomaliza zofunidwa zimapezedwa.
| Kuponya Njira | Kuthekera Kwapachaka / Matani | Zida Zazikulu | Kutaya Kulemera | Dimensional Tolerance Giredi (ISO 8062) | Kutentha Chithandizo | |
| Green Sand Casting | 6000 | Grey Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel | 0,3 kg mpaka 200 kg | Chithunzi cha CT11-CT14 | Normalization, kuzimitsa, kutentha, Annealing, Carburization | |
| Kuponyera Mchenga Wopaka Resin (Kuponya Zipolopolo) | 0.66 lbs mpaka 440 lbs | Mtengo wa CT8-CT12 | ||||
| Kutaya Ndalama Zotayika za Wax | Kuponya kwa Magalasi a Madzi | 3000 | Chitsulo chosapanga dzimbiri, Chitsulo cha Carbon, Chitsulo cha Aloyi, Mkuwa, Aluminium, Duplex Stainless Steel, Cast Iron | 0.1 kg mpaka 50 kg | Mtengo wa CT5-CT9 | |
| 0.22 lbs mpaka 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 kg mpaka 50 kg | Mtengo wa CT4-CT6 | |||
| 0.11 lbs mpaka 110 lbs | ||||||
| Kutaya Chithovu Chotayika | 4000 | Gray Iron, Ductile Iron, Aloyi, Carbon Steel, Stainless Steel, Brass, Al | 10 kg mpaka 300 kg | Mtengo wa CT8-CT12 | ||
| 22 lbs mpaka 660 lbs | ||||||
| Kutaya kwa Vacuum | 3000 | Iron Gray, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel | 10 kg mpaka 300 kg | Mtengo wa CT8-CT12 | ||
| 22 lbs mpaka 660 lbs | ||||||
| High Pressure Die Casting | 500 | Aluminiyamu Aloyi, Zinc Aloyi | 0.1 kg mpaka 50 kg | Mtengo wa CT4-CT7 | ||
| 0.22 lbs mpaka 110 lbs | ||||||
Njira Zopangira Foam Yotayika:
1- Gwiritsani ntchito nkhungu za thovu kuti mupange mawonekedwe a thovu ndi makina oponyera mageti
2- Gwirizanitsani mapatani ndi othamanga kuti apange moduli ya nkhungu
3- Ikirani utoto pa module
4- Yanikani utoto
5- Ikani gawolo mu bokosi la mchenga ndikudzaza ndi mchenga wouma
6- Kugwedezeka ndikugwedezeka kuti mudzaze mchenga wowuma ndikugwedeza mchengawo
7- Kuthira chitsulo chosungunula kuti chisungunuke thovu kenako ndikupanga zoponya zomwe mukufuna
8- Zoponya zikazizira, yeretsani zoponya. Mchenga wouma ukhoza kubwezeretsedwanso
Ubwino waKutaya Chithovu Chotayika:
✔ Ufulu wokulirapo wamapangidwe amitundu yovuta
✔ Palibe njira yolembera yomwe imafunikira kuti mupulumutse ndalama zambiri.
✔ Mapangidwe a thovu ophatikizika amatha kupangidwa kuchokera kumitundu ingapo ya thovu.
✔ Zotulutsa thovu zomwe zatayika zimakhala zowoneka ngati ukonde
✔ Kusinthasintha kwakukulu pakanthawi kochepa kokhazikitsa
✔ Moyo wautali wa EPS nkhungu, chifukwa chake umachepetsa mtengo wa zida
✔ Mtengo wa msonkhano ndi chithandizo umachepetsedwa chifukwa chosiyidwa ndi njira yochizira, magawo oyikapo, kulumikiza zomangira, ndi zina zambiri.
✔ Kukulitsa kuchuluka kwa mapulogalamu
CNC Machining amatanthauza njira yopangira makina opangidwa ndi Computerized Numberical Control (CNC mwachidule). Imathandizidwa ndi CNC kuti ifike pakulondola kwambiri komanso kosasunthika ndi ndalama zochepa zogwirira ntchito.Machiningndi njira iliyonse yamitundu yosiyanasiyana yomwe chidutswa chazinthu chimadulidwa kukhala mawonekedwe ofunikira ndi kukula kwake ndi njira yoyendetsedwa yochotsa zinthu. Njira zomwe zili ndi mutu wofanana, kuchotsedwa kwazinthu zoyendetsedwa, masiku ano zimadziwika kuti subtractive Production, mosiyana ndi njira zophatikizira zinthu zomwe zimayendetsedwa, zomwe zimadziwika kuti kupanga zowonjezera.
Ndendende zomwe gawo la "olamulira" limatanthawuza zimatha kusiyana, koma nthawi zambiri zimatanthawuza kugwiritsa ntchito zida zamakina (kuphatikiza ndi zida zamagetsi ndi zida zamanja). Imeneyi ndi njira yomwe imagwiritsidwa ntchito popanga zinthu zambiri zachitsulo, koma imatha kugwiritsidwanso ntchito pazinthu monga matabwa, pulasitiki, ceramic, ndi composites. The CNC Machining chimakwirira njira zosiyanasiyana monga mphero, kutembenuza, lathing, kubowola, honing, akupera ... etc.
Zomwe zimatchedwanso makina olondola, makina a CNC amatha kufika pakulondola kwambiri pakulolerana kwa geometical ndi kulolerana kwapang'onopang'ono. Ndi makina athu a CNC ndi Horizontal Machining Centers (HMC) ndi Vertical Machining Centers (VMC), titha pafupifupi kukwaniritsa magiredi anu onse ofunikira.
| CNC Precision Machining Mphamvu | ||||
| Zothandizira | Kuchuluka | Size Range | Kukhoza Pachaka | Kulondola Kwambiri |
| Vertical Machining Center (VMC) | 48 seti | 1500mm × 1000mm × 800mm | 6000 matani kapena 300000 zidutswa | ± 0.005 |
| Horizontal Machining Center (VMC) | 12 seti | 1200mm × 800mm × 600mm | 2000 matani kapena 100000 zidutswa | ± 0.005 |
| Makina a CNC | 60 seti | Max kutembenukira dia. φ600 mm | 5000 matani kapena 600000 zidutswa | |
Zilipo Ferrous Metal Materials kwaPrecision Machining Components:
• Chitsulo chachitsulo kuphatikizapo chitsulo chotuwira ndi chitsulo chotulutsa mpweya
• Carbon Steel kuchokera ku chitsulo chochepa cha carbon, medium carbon steel ndi high carbon steel.
• Zosakaniza zachitsulo kuchokera ku magiredi wamba kupita ku magiredi apadera popempha.
• Aluminiyamu ndi ma aloyi awo
• Mkuwa ndi Mkuwa
• Zinc ndi ma aloyi awo
• Chitsulo Chosapanga dzimbiri, Duplex, Chitsulo chosagwira ku Corrosion, Chitsulo Chotentha Kwambiri.
Thentchito yokonza makina olondolaku RMC amasamalira mwina gawo lofunikira kwambiri pazogulitsa pambuyo poponya. Malo opangira makina a CNC apamwamba komanso opingasa ndi makina ena a CNC amatha kutsimikizira kulondola kwa ma castings ndikutsimikizira kuti makina opangidwa ndi makinawo atha pa nthawi yake. Makina onse amakonzedwa bwino ndipo amatengedwa kuti apangidwe pakupanga kwachangu komanso ma had abwino otsika mtengo. Ngati pakufunika, miyeso yonse yopangidwa ndi makina imatha kuyesedwa ndi CMM ndipo malipoti okhudzana nawo atha kuperekedwa malinga ndi zomwe kasitomala akufuna.
Ntchito ZathuCustom Castingndi Machining Parts:
1. Zida Zagalimoto:Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Flter Housing, CV Joint Housing, Lock Hook.
2. Magawo Agalimoto: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Pan Mafuta.
3. Zigawo za Hydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Makina Aulimi ndi Magawo a Mathirakitala: Gear Housing, Gear Cover, Connect Rod, Torque Ndodo, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
5. Sitima za Sitima ndi Magalimoto Onyamula: Nyumba Zogwedeza Zogwedeza, Chophimba Chogwedeza Chogwedeza, Nyumba Yopangira Zida, Chophimba cha Gear, Wedge ndi Cone, Mawilo, Ma Brake Systems, Handles, Guide.
6. Magawo a Makina Omanga: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Mano a Chidebe, Chidebe.
7. Zigawo Zazida za Logistics: Magudumu, Caster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case,
8. Zigawo za Vavu ndi Pampu: Thupi la Valve (Nyumba), Chimbale cha Butterfly Valve, Nyumba za Valve ya Mpira, Flange, Cholumikizira, Camlock, Open Impeller, Close Impeller, Pump Housing (Thupi), Pump Cover.
Ntchito za Post Machining
