Mwambo wotayika wotayira thovu wotayira zida zotsalira zachitsulo chotuwamalinga ndi zojambula zanu ndi zomwe mukufuna (mankhwala opangidwa ndi zinthuzo, zofunikira zamakina, kulolerana, chithandizo cha kutentha ndi chithandizo chapamwamba), zomwe zimagwiritsidwa ntchito povundikira bokosi lamagalimoto olemetsa.
Lost Foam Casting, yomwe imatchedwanso Lost Foam Casting (LFC) kapena Full Mold Casting, ndi mtundu wa Evaporative Pattern Casting (EPC) wokhala ndi mchenga wowuma. EPC nthawi zina imakhala yaifupi ku Expendable Pattern Casting chifukwa mawonekedwe a thovu otayika atha kugwiritsidwa ntchito kamodzi kokha. Mapangidwe a thovu akamalizidwa ndi makina apadera, ndiye kuti mapepala apulasitiki opangidwa ndi thovu amakutidwa ndi zokutira zokanira kuti apange chipolopolo cholimba kuti chipirire chitsulo chosungunuka. Mapangidwe a thovu okhala ndi zipolopolo amayikidwa mu bokosi la mchenga, ndikudzaza ndi mchenga wouma kuzungulira iwo. Panthawi yothira, chitsulo chosungunula chotentha kwambiri chimapangitsa kuti chithovucho chikhale pyrolyzed ndi "kusoweka" ndipo chimakhala chotuluka pamapangidwewo, ndipo pamapeto pakekumaliza ma cast omwe mukufunaamapezedwa.
Kutaya Chithovu Chotayika vs Kuponya Vuto | ||
Kanthu | Kutaya Chithovu Chotayika | Kutaya kwa Vacuum |
Oyenera Castings | Zing'onozing'ono ndi zazing'onoting'ono zokhala ndi ziboda zovuta, monga chipika cha injini, chivundikiro cha injini | Zopangira zapakatikati ndi zazikulu zokhala ndi zibowo zochepa kapena zopanda, monga zitsulo zopangira zitsulo, zopangira zitsulo |
Patani ndi mbale | Mapangidwe a thovu opangidwa ndi akamaumba | Template yokhala ndi bokosi loyamwa |
Mchenga Bokosi | Pansi kapena mbali zisanu kukhetsa | Mbali zinayi utsi kapena ndi chitoliro utsi |
Mafilimu apulasitiki | Chophimba chapamwamba chimasindikizidwa ndi mafilimu apulasitiki | Mbali zonse za theka zonse za bokosi la mchenga zimasindikizidwa ndi mafilimu apulasitiki |
Zida Zopaka | Utoto wokhala ndi madzi wokhala ndi zokutira wandiweyani | Utoto wokhala ndi mowa wokhala ndi zokutira zopyapyala |
Mchenga Woumba | Mchenga wouma kwambiri | Mchenga wouma bwino |
Vibration Molding | 3D Kugwedezeka | Kugwedezeka Koima kapena Chopingasa |
Kuthira | Kuthira Koipa | Kuthira Koipa |
Mchenga Njira | Chepetsani kupanikizika koipa, tembenuzirani bokosilo kuti mugwetse mchenga, ndipo mchengawo umagwiritsidwanso ntchito | Pewani kupanikizika koipa, ndiye mchenga wouma umagwera pazenera, ndipo mchengawo umasinthidwanso |
Chitsulo chachitsulo ndi aloyi yachitsulo-carbon cast ndi zinthu zina zomwe zimapangidwa ndi kusungunula chitsulo cha nkhumba, zidutswa, ndi zina zowonjezera. Posiyanitsa zitsulo ndi zitsulo, zitsulo zotayidwa zimatanthauzidwa ngati alloy cast with carbon content (min 2.03%) zomwe zimatsimikizira kulimba kwa gawo lomaliza ndi kusintha kwa eutectic. Kutengera ndi mankhwala, zitsulo zotayidwa zimatha kukhala zopanda alloyed kapena kusakanikirana. Mitundu yazitsulo zosakanikirana ndizokulirapo, ndipo zimakhala ndi zinthu zambiri zomwe zimafanana, monga silicon ndi manganese, kapena zowonjezera, monga faifi tambala, chromium, aluminium, molybdenum, tungsten, mkuwa, vana-dium, titaniyamu, kuphatikiza. ena. Nthawi zambiri, chitsulo chonyezimira chikhoza kugawidwa mu imvi chitsulo, ducitle chitsulo (nodular chitsulo), woyera kuponyedwa chitsulo, tikaumbike graphite chitsulo ndi malleable kuponyedwa chitsulo.
Dziko | Standard | Magiredi Ofanana a Grey Cast Iron | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | - |
China | Mtengo wa 9439GB | Chithunzi cha HT100 | Chithunzi cha HT150 | HT200 | Mtengo wa HT250 | Mtengo wa HT300 | Mtengo wa HT350 | - |
USA | Chithunzi cha ASTM A48 | - | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
NO.25 | NO.45 | NO.60 | ||||||
Germany | Mtengo wa 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
Austria | ||||||||
Mzungu | Mtengo wa EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | - |
Italy | UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | - |
France | NF A32-101 | - | Chithunzi cha FGL150 | Chithunzi cha FGL200 | Chithunzi cha FGL250 | Chithunzi cha FGL300 | Chithunzi cha FGL350 | Chithunzi cha FGL400 |
UK | Chithunzi cha BS1452 | 100 | 150 | 200 | 250 | 300 | 350 | - |
India | NDI 210 | - | Chithunzi cha FG150 | Chithunzi cha FG200 | Chithunzi cha FG260 | Mtengo wa FG300 | FG350 | Mtengo wa FG400 |
Spain | UNF | - | FG15 | Mtengo wa FG20 | FG25 | Mtengo wa FG30 | FG35 | - |
Belgium | Mtengo wa 830-01 | Chithunzi cha FGG10 | Chithunzi cha FGG15 | Chithunzi cha FGG20 | Chithunzi cha FGG25 | Chithunzi cha FGG30 | Chithunzi cha FGG35 | Chithunzi cha FGG40 |
Australia | AS 1830 | - | T150 | T220 | T260 | T300 | T350 | T400 |
Sweden | Chithunzi cha SS1401 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
Norway | Chithunzi cha NS11100 | Chithunzi cha SJG100 | Chithunzi cha SJG150 | SJG200 | SJG250 | SJG300 | Chithunzi cha SJG350 | - |
Min. Tensile Strength (Mpa) | 100 | 150 | 200 | 250 | 300 | 350 | - |
Njira Zopangira Foam Yotayika:
1- Gwiritsani ntchito nkhungu za thovu kuti mupange mawonekedwe a thovu ndi makina oponyera mageti
2- Gwirizanitsani mapatani ndi othamanga kuti apange moduli ya nkhungu
3- Ikirani utoto pa module
4- Yanikani utoto
5- Ikani gawolo mu bokosi la mchenga ndikudzaza ndi mchenga wouma
6- Kugwedezeka ndikugwedezeka kuti mudzaze mchenga wowuma ndikugwedeza mchengawo
7- Kuthira chitsulo chosungunula kuti chisungunuke thovu kenako ndikupanga zoponya zomwe mukufuna
8- Zoponya zikazizira, yeretsani zoponya. Mchenga wouma ukhoza kubwezeretsedwanso
Ubwino wa Kutaya Foam Wotayika:
✔ Ufulu wokulirapo wamapangidwe amitundu yovuta
✔ Palibe njira yolembera yomwe imafunikira kuti mupulumutse ndalama zambiri.
✔ Mapangidwe a thovu ophatikizika amatha kupangidwa kuchokera kumitundu ingapo ya thovu.
✔ Zotulutsa thovu zomwe zatayika zimakhala zowoneka ngati ukonde
✔ Kusinthasintha kwakukulu pakanthawi kochepa kokhazikitsa
✔ Moyo wautali wa EPS nkhungu, chifukwa chake umachepetsa mtengo wa zida
✔ Mtengo wa msonkhano ndi chithandizo umachepetsedwa chifukwa chosiyidwa ndi njira yochizira, magawo oyikapo, kulumikiza zomangira, ndi zina zambiri.
✔ Kukulitsa kuchuluka kwa mapulogalamu
Zitsulo ndi Aloyi Akhoza KuponyedwaNjira Yotayira Chithovu Yotayika:
• Iron Grey Cast, Ductile Cast Iron
• Carbon Steel: Low carbon, medium carbon and high carbon steel
• Zida Zachitsulo Zowonongeka: Chitsulo chochepa chachitsulo, chitsulo chapamwamba kwambiri, chitsulo chapadera cha alloy
• Aluminiyamu ndi ma aloyi awo
• Mkuwa & Mkuwa.
Mafakitale Otayika Foam Castings Amagwiritsidwa Ntchito:
Monga tafotokozera pamwambapa, kuponyedwa kwa thovu kotayika ndikoyenera mwapadera kutulutsa zazikulu komanso zokhuthala. Iwo akutumikira makamakamagalimoto, masitima apamtunda wa njanji, makina omanga ndi makina ena olemera omwe ali ndi zofunikira zamapangidwe ovuta a ma castings omwe akufuna.
Kulekerera Kutayira Kufikira ndi Njira Yotayira Foam Yotayika:
Nthawi zambiri, kulolerana kwa kuponyera kwa thovu lotayika kuli bwino kuposakuponya mchenga, koma zoyipa kuposa kuponyera nkhungu ndi kusaphika. Kwa maziko athu, titha kukwaniritsa magiredi otsatirawa. Koma tikufuna kuyankhula nanu za ma castes enieni ndikusankha manambala omwe tingakupatseni.
✔ Kalasi ya DCT mwa Kutaya Foam: CTG9 ~ CTG13
✔ Gulu la GCT ndi Kutaya Foam: CTG5 ~ CTG8
Ntchito | Kufotokozera |
Surface Treatment Services | Kupaka ufa, Anodization, Electrophotesis, Chrome Plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, Geormet, Zintek, etc. |
CNC Precision Machining Services | Lathing, mphero, Kutembenuza, Honing, kubowola, Boring, Kugogoda, Waya Electrode Kudula, Kupera ... etc. |
Kuyang'anira ndi Kuwongolera Ubwino | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Seiling Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester ... etc. |
Njira Yopanga | Kuthekera Kwapachaka / Matani | Zida Zazikulu | Kuponya Zolemera | |
Kuponya Mchenga | 6000 | Grey Iron, Ductile Iron, Aluminium, Brass | 0,3 kg mpaka 200 kg | |
0.66 lbs mpaka 440 lbs | ||||
Kutaya Chithovu Chotayika | 4000 | Gray Iron, Ductile Iron, Steel Alloys | 10 kg mpaka 300 kg | |
22 lbs mpaka 660 lbs | ||||
Investment Casting (Lost Wax Casting) | Kuponya kwa Magalasi a Madzi | 3000 | Chitsulo cha Carbon, Zitsulo zachitsulo,Chitsulo chosapanga dzimbiri, Mkuwa | 0.1 kg mpaka 50 kg |
0.22 lbs mpaka 110 lbs | ||||
Silica Sol Casting | 1000 | Chitsulo cha Carbon, Zitsulo zachitsulo, Chitsulo chosapanga dzimbiri, mkuwa | 0.05 kg mpaka 50 kg | |
0.11 lbs mpaka 110 lbs |

Zithunzi za Foam Zoponya

Chitsanzo Chotayira Chithovu Chotayika

Ntchito za Post Machining

Zogulitsa za Ductile Iron Machining
