China OEM mwambo mpweya zitsulo castings ndianataya sera ndalama kuponyerandi CNC mwatsatanetsatane Machining. Akupezeka kalasi kuchokera low carbon zitsulo, sing'anga mpweya zitsulo kuti mkulu mpweya zitsulo malinga specifications osiyana.
Carbon alloy ndi gulu la iron-carbon alloy yokhala ndi zinthu zina zomwe zimasowa mankhwala monga Si, Mn, P ndi S. Malinga ndi kuchuluka kwa mpweya wa carbon, carbon steel for casting imagawidwa kukhala chitsulo chochepa cha carbon, medium carbon steel ndi high carbon steel. Zitsulo za kaboni zamayiko onse padziko lapansi nthawi zambiri zimasankhidwa molingana ndi mphamvu zawo, ndipo magiredi ofanana amapangidwa. Pa kutentha komweko, fluidity ya chitsulo chosungunuka chokhala ndi zinthu zosiyanasiyana za carbon ndi yosiyana. Chifukwa zitsulo zokhala ndi mpweya wosiyanasiyana zimakhala ndi magawo osiyanasiyana a chitukuko mu dendrites. Kutentha kwakukulu kwa nthawi ya crystallization zone (kusiyana kwa kutentha pakati pa mzere wa liquidus ndi mzere wa solidus), kumapangitsa kuti makristasi a dendritic a carbon steel apangidwe, ndiko kuti, kuwonjezereka kwa chitsulo chosungunuka, chomwe chimayambitsa kuthekera kwachitsulo chosungunuka kudzaza nkhungu.
Ponena za mankhwala a carbon steel, kupatulapo phosphorous ndi sulfure, palibe zoletsa kapena malire apamwamba pa zinthu zina za mankhwala. Pansi pa zomwe tafotokozazi, kapangidwe kake kachitsulo ka kaboni kachitsulo kamatsimikiziridwa ndi mazikowo malinga ndi zomwe zimafunikira makina.
Njira zochizira kutentha kwacarbon steel castingsNthawi zambiri amakhala annealing, normalizing kapena normalizing + tempering. Kwa ena apamwamba mpweya zitsulo castings, quenching ndi tempering angagwiritsidwenso ntchito, mwachitsanzo, quenching + mkulu kutentha tempering, kuti patsogolo mabuku mawotchi zimatha castings mpweya zitsulo. Zitsulo zazing'ono za carbon zitsulo zimatha kuzimitsidwa mwachindunji ndi kutenthedwa kuchokera ku dziko la as-cast. Kwa zazikulu kapena zovuta zooneka ngati carbon steel castings, ndi koyenera kuchita quenching ndi kutentha mankhwala pambuyo normalizing mankhwala.
Ubwino wa Investment Casting:
✔ Kumaliza kwabwino komanso kosalala pamwamba
✔ Kulekerera kolimba kwambiri.
✔ Mawonekedwe ovuta komanso otsogola okhala ndi kusinthasintha kwamapangidwe
✔ Kutha kuyika makoma owonda kwambiri chifukwa chake ndi gawo lopepuka
✔ Kusankhidwa kwakukulu kwazitsulo ndi ma aloyi (zachitsulo komanso zopanda chitsulo)
✔ Kujambula sikofunikira pamapangidwe a nkhungu.
✔ Chepetsani kufunika kwamakina achiwiri.
✔ Kuwononga zinthu zochepa.
KULAMBIRA KWA Investment CASTING TOLERANCES | |||
mainchesi | Mamilimita | ||
Dimension | Kulekerera | Dimension | Kulekerera |
Mpaka 0,500 | ±.004" | Mpaka 12.0 | ± 0.10mm |
0.500 mpaka 1.000" | ±.006" | 12.0 mpaka 25.0 | ± 0.15mm |
1.000 mpaka 1.500 " | ±.008" | 25.0 mpaka 37.0 | ± 0.20mm |
1.500 mpaka 2.000" | ±.010" | 37.0 mpaka 50.0 | ± 0.25mm |
2.000 mpaka 2.500" | ±.012" | 50.0 mpaka 62.0 | ± 0.30mm |
2.500 mpaka 3.500" | ±.014" | 62.0 mpaka 87.0 | ± 0.35mm |
3.500 mpaka 5.000" | ±.017" | 87.0 mpaka 125.0 | ± 0.40mm |
5.000 mpaka 7.500 " | ±.020" | 125.0 mpaka 190.0 | ± 0.50mm |
7.500 mpaka 10.000" | ±.022" | 190.0 mpaka 250.0 | ± 0.57mm |
10,000 mpaka 12.500 " | ±.025" | 250.0 mpaka 312.0 | ± 0.60mm |
12.500 mpaka 15,000 | ±.028" | 312.0 mpaka 375.0 | ± 0.70mm |
Excutive Standard of Casting Tolerance: ISO 8062 2013, ISO 2768, GOST 26645 (Russia) kapena GBT 6414 (China). Dimensional Casting Tolerances Giredi (DCTG): 4 ~6 ndi Geometrical Casting Tolerances Giredi (GCTG): 3 ~ 5. |
Njira Zopangira Investment Casting:
Panthawi yopangira ndalama, phula la sera limakutidwa ndi zinthu za ceramic, zomwe, zikaumitsidwa, zimatenga geometry yamkati ya kuponyedwa komwe kumafunikira. Nthawi zambiri, magawo angapo amawunikiridwa pamodzi kuti agwire bwino ntchito pomangirira phula pa ndodo yapakati yotchedwa sprue. Sera imasungunuka kuchokera papatani - ndichifukwa chake imatchedwanso ndondomeko yotayika - ndipo zitsulo zosungunuka zimatsanuliridwa muzitsulo. Chitsulo chikalimba, nkhungu ya ceramic imagwedezeka, ndikusiya mawonekedwe apafupi a ukonde wofunidwa, kutsatiridwa ndi kutsiriza, kuyesa ndi kuyika.
Gawo Lofanana la Carbon Steel | |||||||||
Kufotokozera | AISI | W-otsika | DIN | BS | SS | AFNOR | UNE / IHA | JIS | UNI |
Chitsulo cha Carbon Chotsika | A570-36 | 1.0038 | Mtengo wa 37-2 | 4360 40 C | 1311 | E 24-2 Ne | - | SS34 ndi | Mtengo wa 360B FN |
A36 | 1.0044 | Chithunzi cha 44-2 | 4360 43 A | 1411 | NFA 35-501 E28 | - | - | - | |
A573-81 65 | 1.0116 | Chithunzi cha 37-3 | 4360 40 B | 1312 | E24-U | - | - | Fe37-3 | |
1006 | 1.0201 | Pa 36 | - | 1160 | Fd5 pa | - | - | - | |
A515-65 | 1.0345 | HI | 1501 161 | 1330 | Mtengo wa 37CP | F.1110 | Mtengo wa SG410 | - | |
1015 | 1.0401 | C 15 | 080 m15 | 1350 | CC 12 | F.111 | Chithunzi cha S15C | 080 m15 | |
1020 | 1.0402 | C22 | 050 a20 | 1450 | CC20 | F.112 | - | C20C21 | |
- | 1.0425 | H II | - | 1432 | Mtengo wa 42CP | A42 RCI | Mtengo wa SG410 | 410 1KW | |
1213 | 1.0715 | 9 ndi 28 | 230 m07 | 1912 | S250 | 11SMn28 | SUMU 22 | Mtengo wa CF9SMn28 | |
(12L13) | 1.0718 | 9 SMnPb 28 | - | 1914 | Mtengo wa 250Pb | 11SMnPb28 | Mtengo wa 22L | Mtengo wa CF9SMnPb28 | |
- | 1.0723 | 15s20 | 210A15 | 1922 | - | F.210.F | SUMU 32 | - | |
1140 | 1.0726 | 35 ndi 20 | 212 m36 | 1957 | 35 MF6 | F.210.G | - | - | |
1146 | 1.0727 | 45 ndi 20 | 212 m44 | 1973 | 45 MF4 | - | - | - | |
1215 | 1.0736 | 9 ndi 36 | 240 m07 | - | S300 | 12 SM35 | SUMU 25 | Chithunzi cha CF9SM36 | |
- | 1.0765 | - | - | - | - | - | - | Mtengo wa 36SMnPb14 | |
1010 | 1.1121 | Kk 10 | 045 m10 | 1265 | Chithunzi cha XC10 | F.1510 | S10 C | C10 | |
- | 1.1121 | Chithunzi cha 37-1 | 4360 40 A | 1300 | - | - | S10 C | - | |
1022 | 1.1133 | GS-20Mn 5 | 120 M19 | 1410 | 20 m5 | F.1515 | Mtengo wa SMnC420 | G22Mn3 | |
1015 | 1.1141 | Kk 15 | 080 m15 | 1370 | Chithunzi cha XC18 | F.1511 | Gawo 15k | 080 m15 | |
1025 | 1.1158 | ku c25 | 070 m26 | 1450 | pa XC25 | F.1120 | ndi 25c | C25 | |
1018 | - | - | - | - | - | - | Chithunzi cha SS400 | Mtengo wa 360B | |
Sing'anga Carbon Steel | A662 C | 1.0436 | Ast45 | 1501 224 | 2103 | ndi 48FP | - | - | - |
1035 | 1.0501 | C ndi 35 | 060 ndi 35 | 1550 | CC 35 | F.113 | ndi 35c | C35 | |
1035 | 1.0501 | C ndi 35 | 080 m36 | 1550 | CC 35 | F.113 | ndi 35c | C35 | |
1045 | 1.0503 | C45 ndi | 080 m46 | 1650 | CC45 | F.114 | ndi 45c | C45 | |
1040 | 1.0511 | C40 ndi | 080 m40 | - | AF 60C 40 | F.114.A | - | C40 | |
1055 | 1.0535 | ku c55 | 070 m55 | 1655 | AF70 C55 | F.115 | ndi 55c | C55 | |
- | 1.0570 | Mtengo wa 52-3 | 4360 50 B | 2132 | E36-3 | - | SM 490 A, B, C | pa 510 | |
A738 | 1.0577 | Ast52 | 1501 224 | 2107 | Chithunzi cha 52FP | - | - | - | |
1039 | 1.1157 | 40 mn4 | 150 M36 | - | 35 m5 ku | - | - | - | |
1035 | 1.1181 | ku c35 | 060 ndi 35 | 1572 | pa XC38 | F.1130 | ndi 35c | C35 | |
1035 | 1.1183 | cf35 | 080 m36 | 1572 | Chithunzi cha XC38TS | - | ndi 35c | C36 | |
1045 | 1.1191 | pa c45 | 808 m46 | 1672 | pa XC45 | F.1140 | ndi 45c | C45 | |
1055 | 1.1203 | k55 | 070 m55 | - | pa XC55 | F.1203 | S55 C | C50 | |
1050 | 1.1213 | cf53 | 060A52 | 1674 | Chithunzi cha XC48TS | - | ndi 50c | C53 | |
1045 | 1.1730 | C45W | ndi 43b | 1672 | Y342 | F.1140 | - | - | |
A572-60 | 1.8900 | Mtengo wa 380 | 4360 55 E | 2145 | - | - | - | Mtengo wa E390KG | |
- | 1.8905 | Mtengo wa 460 | HP 6 | - | - | - | - | ||
High Carbon Steel | 1060 | 1.0601 | C60 | 060 ndi 62 | - | CC55 | - | - | C60 |
1064 | 1.1221 | ku 60 | 060 ndi 62 | 1678 | pa XC65 | F.1150 | ndi 58c | C60 | |
1070 | 1.1231 | ku c67 | 070 ndi 72 | 1770 | pa XC68 | F.5103 | - | C70 | |
1080 | 1.1248 | ku c75 | 060 ndi 78 | 1774 | pa XC75 | F.5107 | - | - | |
1095 | 1.1274 | Kk101 | 060 ndi 96 | 1870 | Zithunzi za XC100 | F.5117 | PA 4 | - |

