China kuvala kugonjetsedwa aloyi zitsulo kuponyera mankhwala ndi OEM mwambo ndiCNC Machining ntchito.
Kuponyedwa kwa mchenga wa alloy-resistant ndi zida zoponyera zomwe zimapangidwa ndi mchenga wopangidwa ndi chitsulo chosagwira ntchito. Ku RMC Foundry, njira zazikulu zoponyera mchenga zomwe titha kugwiritsa ntchito chitsulo chosagwira ntchito ndi aloyi wobiriwira, kuponyera mchenga wobiriwira, kuponyera mchenga wosaphika, kuponyera thovu lotayika, kuponyera vacuum ndi kuponya ndalama. The kutentha mankhwala, pamwamba mankhwala ndi CNC Machining ziliponso pa fakitale yathu monga pa zojambula zanu ndi zofunika.
Zojambula zachitsuloamagawidwa molingana ndi kapangidwe kake ka mankhwala ndipo amagawidwa m'zigawo zachitsulo cha carbon ndi zitsulo zotayidwa. Malinga ndi gulu la makhalidwe ntchito, castings zitsulo akhoza kugawidwa mu uinjiniya ndi structural kuponyedwa zitsulo (carbon aloyi zitsulo ndi aloyi structural chitsulo), kuponyedwa mbali zitsulo zapadera ( dzimbiri zosagwira zosapanga dzimbiri, zitsulo zosagwira kutentha, kuvala zosagwira zitsulo, nickel-based alloy ) ndi chitsulo choponyera chida (chitsulo chachitsulo, chitsulo chakufa). M'makampani opangira zitsulo, zinthu zomwe zimagwiritsidwa ntchito popanga zitsulo nthawi zambiri zimagawidwa motere:
1) Ponyani Chitsulo cha Carbon: kuponyedwa chitsulo chochepa cha carbon, kuponyedwa zitsulo zamkati za carbon, kuponyedwa zitsulo za carbon (high mphamvu carbon steel)
2) Chitsulo chapakati-aloyi ndi Chitsulo Chochepa cha Alloy Poponya: chitsulo cha manganese, chitsulo cha silico-manganese, chitsulo cha manganese-molybdenum, chitsulo cha manganese-molybdenum-vanadium mkuwa, chitsulo cha chromium, chromium-molybdenum chitsulo, chromium-manganese-silicon cast steel, chromium-manganese cast Molybdenum , chromium molybdenum vanadium kuponyedwa chitsulo, chromium copper cast iron, molybdenum cast iron, chromium faifi tambala molybdenum zitsulo, etc. Zinthu zosiyanasiyana zamankhwala zimatha kugwira ntchito yosiyana pakuwongolera magwiridwe antchito. M'nkhani zotsatirazi, tidzafotokozera zazitsulo zokhudzana ndi alloy ndi maudindo omwe amachitidwa ndi mankhwala amodzi.
3) Chitsulo chosapanga dzimbiri cholimbana ndi kutu: chitsulo chosapanga dzimbiri cha ferritic, chitsulo chosapanga dzimbiri cha martensitic, chitsulo chosapanga dzimbiri cha austenitic ndi chitsulo chosapanga dzimbiri cha austenitic-ferritic duplex.
4) Chitsulo chosamva kutentha: Chitsulo chachikulu cha chromium, chitsulo chapamwamba cha chromium nickel ndi chitsulo cha nickel chromium.
5) Cast Steel yosamva kuvala: Chitsulo cha manganese chosamva kuvala, chitsulo cha chromium chosavala
6) Kuponya Chitsulo Chapadera ndi Chitsulo Chaukatswiri: otsika kutentha kuponyedwa zitsulo, foundry chida zitsulo (kufa zitsulo), kuthamanga kuponyedwa zitsulo, mwatsatanetsatane kuponyera zitsulo, centrifugal kuponyedwa chitoliro chachitsulo.
| Kuthekera kwa Casting pa RMC | ||||||
| Kuponya Njira | Kuthekera Kwapachaka / Matani | Zida Zazikulu | Kutaya Kulemera | Dimensional Tolerance Giredi (ISO 8062) | Kutentha Chithandizo | |
| Green Sand Casting | 6000 | Grey Cast Iron, Ductile Cast Iron, Cast Al, Brass, Cast Steel, Stainless Steel | 0,3 kg mpaka 200 kg | Chithunzi cha CT11-CT14 | Normalization, kuzimitsa, kutentha, Annealing, Carburization | |
| Kuponyera Mchenga Wopaka Resin (Kuponya Zipolopolo) | 0.66 lbs mpaka 440 lbs | Mtengo wa CT8-CT12 | ||||
| Kutaya Ndalama Zotayika za Wax | Kuponya kwa Magalasi a Madzi | 3000 | Chitsulo chosapanga dzimbiri, Chitsulo cha Carbon, Chitsulo cha Aloyi, Mkuwa, Aluminium, Duplex Stainless Steel, Cast Iron | 0.1 kg mpaka 50 kg | Mtengo wa CT5-CT9 | |
| 0.22 lbs mpaka 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 kg mpaka 50 kg | Mtengo wa CT4-CT6 | |||
| 0.11 lbs mpaka 110 lbs | ||||||
| Kutaya Chithovu Chotayika | 4000 | Gray Iron, Ductile Iron, Aloyi, Carbon Steel, Stainless Steel, Brass, Al | 10 kg mpaka 300 kg | Mtengo wa CT8-CT12 | ||
| 22 lbs mpaka 660 lbs | ||||||
| Kutaya kwa Vacuum | 3000 | Iron Gray, Ductile Iron, Alloy Steel, Carbon Steel, Stainless Steel | 10 kg mpaka 300 kg | Mtengo wa CT8-CT12 | ||
| 22 lbs mpaka 660 lbs | ||||||
| High Pressure Die Casting | 500 | Aluminiyamu Aloyi, Zinc Aloyi | 0.1 kg mpaka 50 kg | Mtengo wa CT4-CT7 | ||
| 0.22 lbs mpaka 110 lbs | ||||||
Mchenga wobiriwira ndi mtundu wa mchenga woumba wopanda chifukwa chowuma ndipo umatenga bentonite ngati binder. Chinthu chofunika kwambiri cha mchenga wobiriwira ndi chakuti sichiyenera kuuma ndi kulimba, pamene chimakhala ndi mphamvu yonyowa. Ngakhale mphamvuyo ndi yochepa, imakhala ndi retreatability bwino ndipo ndi yosavuta kugwedeza; Komanso, wobiriwira mchenga akuponya ndondomeko ali ubwino angapo akamaumba Mwachangu, yochepa kupanga mkombero, otsika mtengo zinthu ndipo n'zosavuta kulinganiza otaya kupanga. Komabe, chifukwa nkhungu ya mchenga siimauma, kutentha kwa chinyezi ndi kusamuka kumawonekera pamwamba pa nkhungu yamchenga panthawi yoponyera, zomwe zimapangitsa kuti kuponyera kumakhala ndi ma blowholes, mchenga, mchenga, mchenga womata ndi zolakwika zina zoponyera.
Kuti apereke kusewera kwathunthu kwa ubwino wa mchenga wobiriwira ndikuwongolera khalidwe la castings, m'pofunika kusunga mchenga wokhazikika wokhazikika, nkhungu za mchenga zophatikizana komanso yunifolomu komanso kuponyedwa koyenera panthawi yopanga. Choncho, chitukuko cha luso wobiriwira mchenga akamaumba wakhala kugwirizana kwambiri ndi chitukuko cha akamaumba makina ndi akamaumba luso. Posachedwapa, kuumba kwa mchenga wobiriwira kwapangidwa kuchokera ku makina wamba kupita ku makina osakanikirana kwambiri. Kuchuluka kwa kuumba, kuphatikizika kwa nkhungu zamchenga, komanso kulondola kwa mawonekedwe akuchulukirachulukira, pomwe kuchuluka kwa roughness kwa ma castings kukucheperachepera.
| CNC Precision Machining Mphamvu | ||||
| Zothandizira | Kuchuluka | Size Range | Kukwanitsa Pachaka | Kulondola Kwambiri |
| Vertical Machining Center (VMC) | 48 seti | 1500mm × 1000mm × 800mm | 6000 matani kapena 300000 zidutswa | ± 0.005 |
| Horizontal Machining Center (VMC) | 12 seti | 1200mm × 800mm × 600mm | 2000 matani kapena 100000 zidutswa | ± 0.005 |
| Makina a CNC | 60 seti | Max kutembenukira dia. φ600 mm | 5000 matani kapena 600000 zidutswa | |
Zilipo Ferrous Metal Materials kwaPrecision Machining Components:
• Chitsulo chachitsulo kuphatikizapo chitsulo chotuwira ndi chitsulo chotulutsa mpweya
• Carbon Steel kuchokera ku chitsulo chochepa cha carbon, medium carbon steel ndi high carbon steel.
• Zosakaniza zachitsulo kuchokera ku magiredi wamba kupita ku magiredi apadera popempha.
• Aluminiyamu ndi ma aloyi awo
• Mkuwa ndi Mkuwa
• Zinc ndi ma aloyi awo
• Chitsulo Chosapanga dzimbiri, Duplex, Chitsulo chosagwira ku Corrosion, Chitsulo Chotentha Kwambiri.
Thentchito yokonza makina olondolaku RMC amasamalira mwina gawo lofunikira kwambiri pazogulitsa pambuyo poponya. Malo opangira makina a CNC apamwamba komanso opingasa ndi makina ena a CNC amatha kutsimikizira kulondola kwa ma castings ndikutsimikizira kuti makina opangidwa ndi makinawo atha pa nthawi yake. Makina onse amakonzedwa bwino ndipo amatengedwa kuti apangidwe pakupanga kwachangu komanso ma had abwino otsika mtengo. Ngati pakufunika, miyeso yonse yopangidwa ndi makina imatha kuyesedwa ndi CMM ndipo malipoti okhudzana nawo atha kuperekedwa malinga ndi zomwe kasitomala akufuna.
Ntchito ZathuCustom Castingndi Machining Parts:
1. Zida Zagalimoto:Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Flter Housing, CV Joint Housing, Lock Hook.
2. Magawo Agalimoto: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Pan Mafuta.
3. Zigawo za Hydraulic: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
4. Makina Aulimi ndi Magawo a Mathirakitala: Gear Housing, Gear Cover, Connect Rod, Torque Ndodo, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
5. Sitima za Sitima ndi Magalimoto Onyamula: Nyumba Zogwedeza Zogwedeza, Chophimba Chogwedeza Chogwedeza, Nyumba Yopangira Zida, Chophimba cha Gear, Wedge ndi Cone, Mawilo, Ma Brake Systems, Handles, Guide.
6. Magawo a Makina Omanga: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Mano a Chidebe, Chidebe.
7. Zida Zopangira Zida: Magudumu, Caster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case,
8. Zigawo za Vavu ndi Pampu: Thupi la Valve (Nyumba), Chimbale cha Butterfly Valve, Nyumba za Valve ya Mpira, Flange, Cholumikizira, Camlock, Open Impeller, Close Impeller, Pump Housing (Thupi), Pump Cover.
Ntchito za Post Machining
